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04-18-2009, 05:49 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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Tie Rod Replacement How to
I searched the site and have not seen a write up on a tie rod replacement. I just ordered the outer tie rod for the passenger side on my TB. It will be here tomorrow so I will take pictures, write up the steps and then post it. Looks like a pretty simple job. I was able to break the bolt on the knuckle loose as well as the jamb nut on the adjustment sleeve.
I have been having an issue with play in the steering wheel. I had my son turning the wheel while I was looking down below. It was painfully obvious what was wrong. As soon as I jacked up the passenger side you could feel and see the slop in the tie rod end. I am kind of surprised it hasn't broke.
This should be the last of the repairs for a while.
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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04-18-2009, 05:54 PM
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No longer with us
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2004 GMC Envoy SLT "Roadiemobile" Extreme Offroad Pewter 4.2L I6 4X4
Join Date: Apr 2005
Posts: 26,181
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I did mine a few weeks ago, took pictures, and then got too busy to finish it up. You're right - it is a hole in our how-to coverage. Thanks!
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04-18-2009, 11:24 PM
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Member
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2005 Chevy TrailBlazer LT Silverstone Metallic 4.2L I6 4X4
Join Date: Nov 2008
Location: Lancaster,Pa
Posts: 434
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 I cannot believe that the roadie actually had a how-to for the following and he did not post it.
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04-18-2009, 11:32 PM
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No longer with us
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2004 GMC Envoy SLT "Roadiemobile" Extreme Offroad Pewter 4.2L I6 4X4
Join Date: Apr 2005
Posts: 26,181
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Hey - I replaced my upper control arms today in an hour and a half, took pictures as well, but am getting really jammed for time. Gotta start driving to Missouri for MORA in 32 hours or so and I have a dozen new mods for the Roadiemobile to show off, if only I get them installed in time.
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04-18-2009, 11:36 PM
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Member
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2005 Chevy TrailBlazer LT Silverstone Metallic 4.2L I6 4X4
Join Date: Nov 2008
Location: Lancaster,Pa
Posts: 434
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So then we can expect updated pictures of the roadiemobile soon then??
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04-19-2009, 05:44 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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I have this whole document in a PDF File. If anyone is interested send me a PM with your email address and I can send it to you.
In order to preserve the picture alignment I will post multiple times.
Tools Needed
21mm Socket (tie-rod nut, my new one was a 22mm)
22mm and 24mm open end for tie-rod shaft (I do not have large metric open end wrenched so I used two adjustable ones). Also, I am not 100% sure on the size wrenches needed.
Pickle fork or tie rod puller.
Machinist’s ruler
PB Blaster
I sprayed the nut and tie rod shaft threads with PB Blaster the day before I planed to do this job. The nuts all came off with little trouble. I was somewhat surprised and my Trailblazer has spent 5 years in Chicago, winters included. I also found out that I should have installed both tie rods and it cost me a second trip to the store.
The total cost for both tie rods was about $140.00. All in it took be 1 hour and 15 minutes to change both tie rods and this included taking the pictures. This job was MUCH simpler than I originally thought.
Step 1
(Assumption is you already have the car securely supported and the tire removed.)
Using a machinists ruler measure the exposed threads on the tie-rod (see picture) and write this figure down. This step will allow you to get the alignment close to original but you still need to get an alignment done. I measured to the end of the threads, as well as to the end of the shoulder on the tie rod.
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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04-19-2009, 05:45 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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Step 2
Loosen the jam nut on the tie rod while holding the nut closest to the steering rack and turning the outer. I found it easiest to wedge the on wrench against the lower control arm as seen in the picture. Once this is loose leave it for now
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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04-19-2009, 05:46 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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Step 3
Loosen the 21mm nut on the top of the tie rod where it attaches to the spindle (see picture). Do not take the nut all the way off. Now you must separate the tie rod from the spindle. This can be done with a puller of a fork. I have a puller so that is what I used. Once the tie rod has separated from the spindle you can remove the nut and pull the tie rod all the way out. Now just unscrew the tie rod from the steering rack.
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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04-19-2009, 05:47 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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Step 4
Installation is generally in reverse of the removal. . I found it best to lay the old and new side by side. Then I installed the jam nut at the same distance as listed from Step 1. Install the new tie rod into the steering rack and try to screw it in the same amount as the one removed. Do not snug the jamb nut yet
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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04-19-2009, 05:49 PM
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Junior Member
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2004 Chevy TrailBlazer LT EXT Graphite Metallic 4.2L I6 4X4
Join Date: Feb 2005
Location: DC Metro Area
Posts: 74
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Step 5
Now you need to slide the tie rod into the spindle. You will need to wiggle the spindle some for it to pop into place. My manual said the nut should be tightened to 33 foot pounds. You need to make sure the tie rod is all the way into the spindle and use caution to ensure the tie rod is going in straight. Once the tie rod is tight on the spindle verify the length of the threads on the shaft and once close to the original measurement tighten the jam nut while holding the nut on the steering rack.
Here is how the tie rod looks prior to tightening. I forgot to take a picture after it was all tight.
__________________
Keith; 2004 Trailblazer EXT, 4.2l 4X4, 03 BMW 530 Sport 5-speed, 69 911T RS30 Clone, 64 Corvair,
63 Corvair Spyder
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